|
|
In-situ Study of Surface Topography Changes in Elastohydrodynamic Contact
Šperka, Petr ; Dzimko, Marián (referee) ; Návrat, Tomáš (referee) ; Dobeš, Petr (referee) ; Hartl, Martin (advisor)
This dissertation thesis deals with elastohydrodynamic lubrication (EHL) of surfaces with real roughness. Systematic study of surface harmonic components behaviour, during their passage of the EHL contact, by other authors led to retrieval of a uniform principle according which individual harmonic components deform inside the contact. Although the amplitude attenuation model can provide rapid tool for more accurate surface assessment in design process it has not been validated on real surfaces till now. The thesis represents pioneering work on quantitative analysis of real surfaces EHD measurements. It contains original and new results with real and model roughness features that in many cases confirm theoretical expectations. Deeper understanding of surface roughness behaviour inside EHL contact, which is typical for machine parts like bearings, gears, cams etc., can help to improve design process of the components and ultimately enable machines and equipment to work with lower energy requirements and higher durability.
|
|
|
Study of lubrication films formation under starved lubrication conditions
Košťál, David ; Hartl, Martin (referee) ; Křupka, Ivan (advisor)
The purpose of this thesis is to reveal production mechanisms of lubrication films between non-conformal surfaces in situations, when is not possible to designate lubrication regime as fully flooded elastohydrodynamic contact. Under certain conditions of lubrication volume, rolling speeds, temperatures, lubrication properties or loads could lubrication film decrease under values determined by fully flooded formulas. This regime is designated as starvation at it includes risk of increased wear. In this thesis the methodology and the new simulator of starving contact are described. Obtained film thickness results are compared with existing numerical models.
|
|
|
Behaviour of lubricated contacts under high-sliding conditions
Adam, Jakub ; Vimmr, Jan (referee) ; Omasta, Milan (advisor)
The aim of this diploma thesis is to describe the influence of individual operating parameters on thickness and temperature distribution of elastohydrodynamic contact under high slip ratio. In this work, the distribution of the lubricant film thickness is determined by optical interferometry and the temperature mapping in EHL contact is realized by infrared microscopy. Two optical filters were used to separate the radiation of contact surfaces and oil. Temperature of disk surface was measured using a sapphire disk with chromium layer that shielded radiation from ball and oil. The experimental device was modified to simulate the conditions of the various vectors between entrainment and sliding speed. The results extend existing information about behavior of EHL contact under high slip ratio conditions.
|
|
|
Design of the clamping system for elastohydrodynamic contact simulator
Repatý, Michal ; Šperka, Petr (referee) ; Košťál, David (advisor)
The aim of this thesis is to design and construct a clamping system for glass disc used in elastohydrodynamic contact simulator. The clamping system must be able to center, eject and at the same time quickly and securely fasten the disc. Increased demands on accuracy and rigidity of the system are stressed as it is a laboratory measuring instrument. The thesis contains an accompanying report, drawings of components and assembly drawings.
|
|
|
Study of Elastohydrodynamic Film Formation in Hypoid Gears
Omasta, Milan ; Dobeš, Petr (referee) ; Čermák,, Jan (referee) ; Dzimko, Marián (referee) ; Křupka, Ivan (advisor)
This PhD thesis deals with elastohydrodynamic lubrication (EHL) under the conditions that occur between mated hypoid gear teeth. The aim is to describe experimentally the behaviour of lubricating film and mechanisms of its formation. The focus is mainly placed on clarifying the influence of direction and magnitude of sliding velocity in circular and elliptical contacts. Generally, it is still assumed that the direction of sliding velocity has no effect on the resulting lubricant film. In this study optical interferometry is used to determine distribution of lubricant film thickness. This work includes new and original results which clarify the studied problem. It was found that the direction of sliding velocity affects shape of the film at high speeds. This relates to the effect on heat flow through the contact. The results have an impact on the development of general EHL theory and provide knowledge applicable in film thickness prediction in the design of real tribological nodes.
|
|
|
Effects of Non-Newtonian Lubricants on Surface Roughness in Point Contacts
Ficza, Ildikó ; Kaneta, Motohiro (referee) ; Poll, Gerhard (referee) ; Hartl, Martin (advisor)
Tato dizertační práce je zaměřena na studium deformace nerovnosti uvnitř elastohydrodynamicky mazaného (EHD) kruhového kontaktu. Práce se zabývá studiem přechodu příčné nerovnosti přes kontaktní oblast, která je modelována pomocí numerických metod. Model dále uvažuje nenewtonské chování maziva. Použitý matematický model se skládá z parciální diferenciální rovnice druhého řádu pro řešení tlaku a integro-diferenciální rovnice pro řešení elastických deformací. Pro řešení tohoto modelu je použitá takzvaná multigrid (vícesíťová) metoda. Práce obsahuje popis matematického modelu EHD kontaktu a aplikované numeriké metody. Výsledky simulací jsou porovnány s experimentálně stanovenýma hodnotama tloušťky mazacího filmu. Deformace nerovnosti uvnitř kontaktní oblasti je studována pro různé provozní podmínky (střední rychlost, poměr proklzu) a různá vlastnosti maziva.
|
|
|
Design of the test rig for the observations of the lubricant distribution in the rolling bearing
Okál, Michal ; Hartl, Martin (referee) ; Košťál, David (advisor)
Given diploma thesis deals with the design and realization of a device whose purpose is to simulate real condition in the contact area of deep groove ball bearings. Direct observation of such area was then carried out. Initial part of the thesis addresses principles occurring in ball bearings, such as friction and lubrication and wear mechanisms. Several devices which are commonly used for bearing lubrication studies are then described at the work. Subsequently, author’s solution was introduced with the output of Ball-on-ring device. Ball-on-ring configuration is key feature due to its geometry since it enables to create identical conditions as those which occur in ball bearings such as contact pressure and velocities. Lubricant distribution by the contact area is analysed with fluorescent microscopy. Part of this thesis is a validation experiment and drawing documentation of the device.
|
|
|
Improving friction of lubricated contacts by modifying thermal conductivity
Šnevajs, Matěj ; Hartl, Martin (referee) ; Šperka, Petr (advisor)
This thesis deals with an experimental study regarding the effects of the thermal conductivity of contact bodies on the friction, lubricant film thickness and temperature distribution in EHL contact. The thesis focuses on the configuration of the ball on disc contact. The contact body materials are characterized by a wide range of thermal properties. New contact pairs are proposed and used in the study in order to make the contact bodies’ thermal properties dependent on the behaviour of EHL contact. The colorimetric interferometry method is used to measure the lubricant film thickness and the infrared thermography method is used to observe the temperature distribution in EHL contact. The author presents the assumed mechanism of heat transfer within EHL contact on the basis of different heat transfer mechanisms. The same conditions – such as the Hertz pressure, mean entrainment speed, sliding speed and ambient temperature – are induced for all the contact pair combinations. That is why the differences in the results are attributed to the different thermal phenomena in the contact, caused by the thermal properties of the contact bodies. In the case of contact bodies with a reduced heat dissipation capability, a reduction of the friction coefficient of up to 50 % is observed, which is attributed to an increase in the lubricant temperature, resulting in a decrease in its viscosity. This is confirmed by the infrared thermography method, whereby a significantly higher lubricant temperature is observed in the case of a combination of contact materials with a lower heat dissipation capability.
|
|
|
Elastohydrodynamic Film Study under Impact Loading and Lateral Vibrations
Frýza, Josef ; Bakolas, Vasilios (referee) ; Habchi, Wassim (referee) ; Křupka, Ivan (advisor)
Disertační práce se zabývá chováním a odezvou elastohydrodynamického (EHD) mazacího filmu za neustálených provozních podmínek. V úvodní části práce jsou shrnuty poznatky z oblasti EHD mazání; od jeho historie, přes základní mechanismy mazání a používané experimentální metody, až po nedávno publikované studie zaměřené na transientní podmínky. Hlavním cílem práce bylo experimentálně objasnit vliv provozních parametrů a reologických vlastností maziv na chování mazacího filmu v bodovém kontaktu při jeho nárazovém zatěžování a vystavení příčným vibracím. Za tímto účelem byla vyvinuta laboratorní zařízení umožňující měření rozložení mazacího filmu a tření za kontrolovaných nestacionárních podmínek. Experimenty odhalili zásadní roli přibližovacích a zatěžovacích rychlostí na formování stlačených mazacích filmů při nárazovém zatěžování. Výsledky byly srovnávány s nedávným teoretickým řešením. Bylo ukázáno na jeho nedostatky, jež byly následně odstraněny implementací empirických vztahů zohledňujících reologii maziv. V případě příčných vibrací byly nalezeny hranice selhání mazacího filmu a určeny vztahy popisující vliv příčných vibrací na centrální tloušťku filmu a její fluktuace jednotně pro všechny maziva. Závěrečná část práce poskytuje nový pohled na reologii maziv pomocí inovativního přístupu měření třecích reakcí maziva současně ve dvou směrech kontaktu za podmínek příčných vibrací. Tyto původní výsledky rozšiřují pochopení mechanizmů EHD mazání a mohou být použity k dokonalejším návrhům strojů, a vylepšit tak jejich účinnost, spolehlivost a životnost.
|
|
|
Experimental Study of the Lubricant Film under Starved Conditions
Košťál, David ; Čermák, Jan (referee) ; Dzimko, Marián (referee) ; Ali, Fadi (referee) ; Křupka, Ivan (advisor)
The dissertation thesis deals with an experimental study of an elastohydrodynamic contact under insufficient lubricant supply. Theoretical studies published in this research area focus mainly on the development of theoretical models and there is an insufficient number of experimental studies which validate these models. There are two basic methods of starvation severity control in published theoretical models: by positioning of an inlet meniscus and by setting the thickness of an oil layer in the vicinity of contact inlet. The second method is more suitable when considering a wide range of operating conditions, however it is difficult to ensure experimentally. This thesis presents original experimental results and aims to describe the starvation severity level as a function of the inlet film thickness. Deeper understanding of fundamental processes in starved elastohydrodynamic contacts enables the development of more precise models, better ability of prediction of the starvation and improves the ability to avoid starvation in the early design process of key tribological components.
|
guest ::
